This system is based on Circular welding on Both Base Plate with Pipe and threaded Sleeve at the
same time giving fastest production and Uniform Welding and it helps operator be safe from
burning skin of continuous welding process, By using this machine one can save the
Consumption of CO2 Gas and constantly exact welding thickness & penetration required as per
standard. The production out comes will help them to be competitive in market by Fastest supply,
clean and safe process of welding.
This Unit is based on 380-415 Volts 50 -60 Hz. Ac as input Supply and Controlled with DELTA
make PLC system and Electric Motor make CROMPTON operated with Variable frequency
Drive to select various welding speed, Clamping of Job and de- Clamping is Pneumatically
operated for movement of Welding torches. Adjustments of Length from 500mm to 3000mm.
with wheel drive.
System Comes with Two welding Mig Machines 400 Amps and Wire feeding Units which makes
this machine more reliable and it is capable to save the cost of aligning pipe with base plates
without making pre welding tags, With one trigger of start switch the machines starts welding on
both side on Base plates + Pipe and Pipe together at the same time, This option makes this
machine perfect value of money spent of it.
This System has all required equipment to start welding operation. The Welding station and
Panel buttons are in front of it, this makes it user friendly, Operator can adjust the welding
speed and current from one place without any hustle and operator can start and stop machine
instantly to avoid damage of welding job. Estimated Welding Duration of 50 Seconds with
minimum 6mm Welding layers..
Detailed Product Description
| Color | Material | Weld Material |
|---|---|---|
| PP Black + Powder coated Orange/Red | Mild Steel | Carbon Steel/Mild steel |
3000 mm Automatic Welding Equipment, 415 volts Ac 50 Hz.
Machine Configuration:-
The Machine is composed of main frame, Rotating head stock , pneumatic tailstock mechanism, supporting
mechanism, welding torch feeding and adjustment mechanism, electric control system, pneumatic system and
welding power source
Overview of Machine
1. Automatically Weld the circular seam on the joint between the Base plate and round pipe and threaded sleeve Welding process will be continual and steady. Machine will stop when the welding is finished.
2. MAG welding method with push type wire feeder
3. Equipped with 2 sets welding torch ,can weld double circle seam of both base plate and sleeve joint with pipe at the
same time, or work separate as need .Machine can work continuously for 24-hour
4.During the welding ,welding torch is fixed, while the work-piece is rotate
5. Adopt DELTA make PLC, the welding torch walk speed is adjusted by inverter, steepless adjustment, improve the
reliability., Users can program by themselves as need.
6. The welding mode and specification can be preset, saved and recalled via touch screen. it is convenient to modify
parameter and switch the status. Welding length, arc igniting, arc ending time.
7. Welding process will be continual and steady. With uniform and smooth welding appearance.
8. Welding process :
Before start the welding the process ,adjust the welding torch mechanism to reach the welding position
8.1 Fix the Base Plate on tail stock , put the pipe and rest the threaded sleeve on resting guide provided on the machine
8.2 Supplying shielding gas automatically and welding torch arrive the welding position automatically
8.3 Welding torch finish the welding as program automatically
8.4 Tail stock move to right and Release the welded pipe with base plates
8.5 Unload the pipe manually
8.6 then start from the first stepm and
welding power source
Equipment characteristics:
1. Robust steel structure
2. Length Adjustable as per drawing or discussion
3. Suitable for average height operator 36 inch Center
4. Pneumatic operated welding and clamping of job for fastest performance
5. Control Panel at the front to change settings
6. Welding Torches movement on LM guide for high accuracy and longer life
7. Job length adjustable with Lead screw driven on round rail for high accuracy to meet tolerancies
8. Weight carrying capacity 100 kg
9. Electric motor make Crompton
10. PLC make DELTA
11. VFD make DELTA
12. HMI make DELTA 7 inch13. Push button make ABB
14. Pneumatics make Janatics
15. Spark tube make SPAC
16. Air One touch Fittings make Janatics
17. Welding Torch make BINZEL
18. Welding Contact tips make BINZEL
19. LM Guide make HIWIN
20. LM Guide bearings make HIWIN
21. Round rails make HIWIN
22. Round Rail Linear Bearing make HIWIN
23. Electrical wiring LAAP cable
24. Tower Light make JIGO
25. Revolving Center make RR
26. Bearing make ARB
27. Gear Box make GHUDANI
28. Powder Coated Panel Covers
29. All Mig welded Steel Structure made from Prime plates and Pipes
30. Proximity Sensors make OMRON
Technique Parameters
| No. | Item | Specification |
|---|---|---|
| 1 | Pipe diameter & length | Diameter Range: 50 mm to 60 mm Length: Adjustable from 500 to 3000mm Thickness: >1mm |
| 2 | Job dimension | Thickness of pipe: 2~6mm Outer diameter of pipe: 45~62mm |
| 3 | Material – Pipe and Base plate | Carbon steel |
| 4 | Welding speed | 450-600mm/min |
| 5 | Output rated current | 60-400A, at 60% |
| 6 | Air pressure | 0.6MPA |
| 7 | Output voltage | 14-40V |
| 8 | Rotation speed | 0.1-10rpm |
| 9 | Motor power | 0.75KW |
| 10 | Air pressure | 0.4-0.6MPA |
| 11 | Chuck Rotation degree | 360° |
| 12 | Welding power source | – |
| 13 | Machine working voltage | 80-415v 3phase 50hz for welding power source 220v 1phase 50hz for automatic welding machine body |
Configuration list
| No. | Name and Model | Quantity |
|---|---|---|
| 1 | Automatic Welding Machine Body | 1 set |
| 2 | Welding Power Source (can use other brand welding source as required) | 2 sets |
| 3 | Push Type Wire Feeder | 2 sets |
| 4 | Rotary Head Stock with Fixture | 1 set |
| 5 | Tail Stock with Fixture | 2 sets |
| 6 | Cable and Connector | 1 set |
| 7 | Welding Torch Feeding and Adjusting Mechanism | 2 sets |
| 8 | Machine Operation Control Program | 1 set |
| 9 | Welding Torch (Air Cooling Type) | 2 sets |
| 10 | Electrical Cabinet with DELTA Make PLC | 1 set |
| 11 | Operation Panel with DELTA Make Torch Screen 7 inches | 1 set |
| 12 | Workpiece Support Brackets | 2 sets |
| 13 | Pneumatic Cylinders | 3 sets |
| 14 | Synchronous Axis System | 1 set |