PROP INNER JACK  WELDING MACHINE

Horizontal Single torch Automatic welding Machine is Designed to weld Rectangular or Square Base plates with round pipe of different sizes and length , Machine hold and weld the Base Plate  + Pipe with each other. This unit is pneumatically operated for clamping the de-clamping of job and also the movement of welding torches, the machine has Screw Wheel Drive to adjust the length from 500mm to 3000mm. Machine itself has adjustments for different welding angles.

Left to right adjustments & Height adjustments available for better welding penetration. Machine has Jigs as per customer drawing or sample to hold Base plates and for pipe it has pipe resters to make it Leveled to exact welding height. The Mig welding Machines 400 Amps with wire feeding units and all accessories required to perform welding operation and all controls are in front of Operator to control from one place this option makes it user friendly. The estimated welding cycle time is 30 seconds approx. with a 6 mm welding layer.

Equipment features:

1. The weld is uniform, full, beautiful, and wide. Reduce grinding time and welding material waste.
2. PLC+ industrial touch screen, man-machine interface. The components of the control system are imported or well-known domestic brands. The welding speed is stepless and adjustable, the operation is simple and convenient, the working performance is stable and reliable, and the machine, electricity and gas controls are integrated.
3. Pneumatic clamping workpiece, fast speed, welding gun Angle humanized adjustment, improve the work efficiency.
4. Fast welding speed, efficiency than manual welding more than 2 times. Reduced labor intensity.

Overview of Machine

1. Automatically Weld the circular seam on the joint between the Base plate/ U head and round pipe Welding process will be continual and steady. The machine will stop when the welding is finished.
2. MAG welding method with push type wire feeder
3. Equipped with 1 sets welding torch ,can weld double circle seam of each end of scaffold pipe at the same time, or work separate as need .Machine can work continuously for 24-hour
4. During the welding process ,welding torch is fixed, while the workpiece is rotate
5. Adopt DELTA make PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the reliability. Users can program by themselves as needed.
6. The welding mode and specification can be preset, saved, and recalled via touch screen. It is convenient to modify parameter and switch the status. Welding length, arc igniting, arc ending time.
7. Welding process will be continual and steady. With uniform and smooth welding appearance.

Welding process:

Before starting the welding process, adjust the welding torch mechanism to reach the welding position.

1 Fix the Base Plate on the head stock plate than put  the round pipe on the resting  bearing  blocks.

2 Supplying shielding gas automatically and welding torch arrive the welding position automatically.

3 Welding torch Finish the welding as programed automatically.

4 Tail stock move to right and release the welded pipe with base plates/U head.

5 Unload the pipe manually.

6 then start from the first step.

Technique Parameters

Configuration list