This system is based on Circular welding on Both Base Plate with Pipe at the same time giving fastest production and Uniform Welding and it helps operator be safe from burning skin of continuous welding process, By using this machine one can save the Consumption of CO2 Gas and constantly exact welding thickness & penetration required as per standard. The production out comes will help them to be competitive in market by Fastest supply, clean and safe process of welding.

This Unit is based on 380-415 Volts 50 -60 Hz. Ac as input Supply and Controlled with DELTA make PLC system and Electric Motor make CROMPTON  operated with Variable frequency Drive to select various welding speed, Clamping of Job and de- Clamping is Pneumatically operated for movement of Welding torches. Adjustments of Length from 500mm to 3000mm. with wheel drive.

System Comes with Two welding Mig Machines 400 Amps and Wire feeding Units which makes this machine more reliable and it is capable to save the cost of aligning pipe with base plates without making pre welding tags, With one trigger of start switch the machines starts welding on both side on Base plates + Pipe and Pipe together at the same time, This option makes this machine perfect value of money spent of it.

This System has all required equipment to start welding operation. The Welding station and Panel buttons are in front of it, this makes it user friendly, Operator can adjust the welding speed and current from one place without any hustle and operator can start and stop machine instantly to avoid damage of welding job. Estimated Welding Duration of 50 Seconds with minimum 6mm Welding layers..

Detailed Product Description

Color: PP Black + Powder coated Orange/Red Material: Mild Steel
Weld Material: Carbon Steel/Mild steel

3000 mm Automatic Welding Equipment, 415 volts Ac 50 Hz.

Machine Configuration:-

The Machine is composed of main frame, Rotating head stock , pneumatic tailstock mechanism, supporting mechanism, welding torch feeding and adjustment mechanism, electric control system, pneumatic system and welding power source

Overview of Machine

  1. Automatically Weld the circular seam on the joint between the Base plate and round pipe Welding process will be continual and steady. Machine will stop when the welding is finished.
  2. MAG welding method with push type wire feeder
  3. Equipped with 2 sets welding torch ,can weld double circle seam of each end of scaffold pipe at the same time, or work separate as need .Machine can work continuously for 24-hour
  4. During the welding ,welding torch is fixed, while the work-piece is rotate
  5. Adopt  DELTA make  PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the reliability.,Users can program by themselves as need.
  6. The welding mode and specification can be preset, saved and recalled via touch screen. it is convenient to modify parameter and switch the status. Welding length, arc igniting, arc ending time.
  7. Welding process will be continual and steady. With uniform and smooth welding appearance.

Welding process :

Before start the welding the process ,adjust the welding torch mechanism to reach the welding position

8.1 Fix the Base Plate on the two set jigs on the both ends  ,fix the round pipe on the resting V block

8.2 Supplying shielding gas automatically and welding torch arrive the welding position automatically

8.3 Welding torch Finish the welding as program automatically

8.4 Tail stock move to right and Release the welded pipe with base plates

8.5 Unload the pipe manually

8.6 then start from the first step

Equipment characteristics:

  1. Robust steel structure
  2. Length Adjustable as per drawing or discussion
  3. Suitable for average height operator 36 inch Center
  4. Pneumatic operated welding and clamping of job for fastest performance
  5. Control Panel at the front to change settings
  6. Welding Torches movement on LM guide for high accuracy and longer life
  7. Job length adjustable with Lead screw driven on round rail for high accuracy to meet tolerancies
  8. Weight carrying capacity 100 kg
  9. Electric motor make Crompton
  10. PLC make DELTA
  11. VFD make DELTA
  12. HMI make DELTA 7 inch
  13. Push button make ABB
  14. Pneumatics make Janatics
  15. Spark tube make SPAC
  16. Air One touch Fittings make Janatics
  17. Welding Torch make BINZEL
  18. Welding Contact tips make BINZEL
  19. LM Guide make HIWIN
  20. LM Guide bearings make HIWIN
  21. Round rails make HIWIN
  22. Round Rail Linear Bearing make HIWIN
  23. Electrical wiring LAAP cable
  24. Tower Light make JIGO
  25. Revolving Center make RR
  26. Bearing make ARB
  27. Gear Box make GHUDANI
  28. Powder Coated Panel Covers
  29. All Mig welded Steel Structure made from Prime plates and Pipes
  30. Proximity Sensors make OMRON

Technique Parameters

No. Item Specification
1  Pipe diameter &length Diameter Range:50 mm to 60 mm ,
Length:Adjustable from 500 to 3000mm
2 Job dimension Thickness of  pipe : 2~6mm
Outer diameter of  :45~62mm
3 Material  pipe and Base plate Carbon steel
4 Welding speed 450-600mm/min
5 Output rated current 60-400A, at 60%
6 Air pressure 0.6MPA
7 Output voltage 14-40V
8 Rotation speed 0.1-10rpm
9 Motor power 0.75KW
10 Air pressure 0.4-0.6MPA
11 Chuck Rotation degree 360°
12 Welding power source
13 Machine working voltage 80-415v 3phase 50hz for welding power source
220v 1phase 50hzfor automatic welding machine body

Configuration list

No. Name and Model Quantity
1 Automatic welding machine body 1 set
2 welding power source(can use other brand welding source as required) 2 sets
3  Push type wire feeder 2 sets
4 Rotary head stock with fixture 1set
5 Tail stock with fixture 2 set
6 Cable and connector 1set
7 Welding Torch Feeding and Adjusting Mechanism 2 sets
8 Machine operation control program 1set
9 Welding torch(air cooling type) 2 sets
10 Electrical cabinet with  DELTA make  PLC 1set
11 Operation panel with DELTA make  Torch screen 7 inches 1 set
12 Workpiece support brackets 2 sets
13 Pneumatic cylinders 3 set
14 Synchronous axis system 1 set