Horizontal Single torch Automatic welding Machine is Designed to weld Rectangular or Square Base plates with round pipe of different sizes and length , Machine hold and weld the Base Plate  + Pipe with each other. This unit is pneumatically operated for clamping the de-clamping of job and also the movement of welding torches, the machine has Screw Wheel Drive to adjust the length from 500mm to 3000mm. Machine itself has adjustments for different welding angles

Left to right adjustments & Height adjustments available for better welding penetration. Machine has magnetic holder to hold Base plates and for pipe it has pipe resters to make it Leveled to exact welding height. The Mig welding Machines 400 Amps with wire feeding units and all accessories required to perform welding operation and all controls are in front of Operator to control from one place this option makes it user friendly. Estimated welding cycle time is 45 seconds approx. with 6 mm welding layer.

Detailed Product Description

Color: PP Black + Powder coated Material: Steel
Weld Material: Carbon Steel

500mm Automatic Welding Equipment, 380V Scaffold Welding Machine

Machine Configuration:-

The Machine is composed of main frame, Rotating head stock , pneumatic tailstock mechanism, supporting mechanism, welding torch feeding and adjustment mechanism, electric control system, pneumatic system and welding power source

Overview of Machine

  1. Automatically Weld the circular seam on the joint between the Base plate and round pipe Welding process will be continual and steady. Machine will stop when the welding is finished.
  2. MAG welding method with push type wire feeder
  3. Equipped with 1 sets welding torch ,can weld double circle seam of each end of scaffold pipe at the same time, or work separate as need .Machine can work continuously for 24-hour
  4. During the welding ,welding torch is fixed, while the work-piece is rotate
  5. Adopt  DELTA make  PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the reliability.,Users can program by themselves as need.
  6. The welding mode and specification can be preset, saved and recalled via touch screen. it is convenient to modify parameter and switch the status. Welding length, arc igniting, arc ending time.
  7. Welding process will be continual and steady. With uniform and smooth welding appearance.

Welding process :

Before start the welding the process ,adjust the welding torch mechanism to reach the welding position

8.1 Fix the Base Plate on the two set jigs on the both ends  ,fix the round pipe on the resting V block

8.2 Supplying shielding gas automatically and welding torch arrive the welding position automatically

8.3 Welding torch Finish the welding as program automatically

8.4 Tail stock move to right and Release the welded pipe with base plates

8.5 Unload the pipe manually

8.6 then start from the first step

Equipment characteristics:

  1. Robust steel structure
  2. Length Adjustable as per drawing or discussion
  3. Suitable for average height operator 36 inch Center
  4. Pneumatic operated welding and clamping of job for fastest performance
  5. Control Panel at the front to change settings
  6. Welding Torches movement on LM guide for high accuracy and longer life
  7. Job length adjustable with Lead screw driven on round rail for high accuracy to meet tolerancies
  8. Weight carrying capacity 100 kg
  9. Electric motor make Crompton
  10. PLC make DELTA
  11. VFD make DELTA
  12. HMI make DELTA 7 inch
  13. Push button make ABB
  14. Pneumatics make Janatics
  15. Spark tube make SPAC
  16. Air One touch Fittings make Janatics
  17. Welding Torch make BINZEL
  18. Welding Contact tips make BINZEL
  19. LM Guide make HIWIN
  20. LM Guide bearings make HIWIN
  21. Round rails make HIWIN
  22. Round Rail Linear Bearing make HIWIN
  23. Electrical wiring LAAP cable
  24. Tower Light make JIGO
  25. Revolving Center make RR
  26. Bearing make ARB
  27. Gear Box make GHUDANI
  28. Powder Coated Panel Covers
  29. All Mig welded Steel Structure made from Prime plates and Pipes
  30. Proximity Sensors make OMRON

Technique Parameters

No. Item Specification
1  Pipe diameter &length Diameter Range:50 mm to 60 mm ,
Length:Adjustable from 500 to 3000mm
2 Job  dimension Thickness of  pipe : 2~6mm
Outer diameter :45~62mm
3 Material  pipe and Base plate Carbon steel
4 Welding speed 450-600mm/min
5 Output rated current 60-400A, at 60%
6 Air pressure 0.6MPA
7 Output voltage 14-40V
8 Rotation speed 0.1-10rpm
9 Motor power 0.75KW
10 Air pressure 0.4-0.6MPA
11 Chuck Rotation degree 360°
12 Welding power source
13 Machine working voltage 80-415v 3phase 50hz for welding power source
220v 1phase 50hzfor automatic welding machine body

Configuration list

No. Name and Model Quantity
1 Automatic welding machine body 1 set
2 welding power source(can use other brand welding source as required) 1 sets
3  Push type wire feeder 1 sets
4 Rotary head stock with fixture 1set
5 Tail stock with fixture 1 set
6 Cable and connector 1set
7 Welding Torch Feeding and Adjusting Mechanism 1 sets
8 Machine operation control program 1set
9 Welding torch(air cooling type) 1 sets
10 Electrical cabinet with  DELTA make  PLC 1set
11 Operation panel with DELTA make  Torch screen 7 inches 1 set
12 Workpiece support brackets 2 sets
13 Pneumatic cylinders 2 set
14 Synchronous axis system 1 set