Cuplock Horizontal Transom Welding System
Horizontal Cuplock Transom Welding Machine Designed to weld transoms with pipe together at the same time, Machine hold the transoms as per drawings or sample supplied by the buyer on fixtures installed both side of welding SPM , and steel pipe rest on the roller bearing guides, The clamping is pneumatically operated as well as movement of welding torches. The machine has a lock system installed to push play to adjust the length from 500mm to 3000mm. As per own requirement. The machine itself has adjustments for different welding angles as suits welding. Left to right adjustments & Height adjustments available for better penetration. The Mig welding Machines 400 Amps INVERTOR/DIODE controlled are available as Welding Station and most features are in the touch screen make Delta this option makes it user friendly.
Equipment features:
- The weld is uniform, full, beautiful, and wide. Reduce grinding time and welding material waste.
- PLC+ industrial touch screen, man-machine interface. The components of the control system are imported or well-known domestic brands. The welding speed is stepless and adjustable, the operation is simple and convenient, the working performance is stable and reliable, and the machine, electricity and gas controls are integrated.
- Pneumatic clamping workpiece, fast speed, welding gun Angle humanized adjustment, improve the work efficiency.
- Fast welding speed, efficiency than manual welding more than 2 times. Reduced labor intensity.
Overview of Machine
Automatically Weld the circular seam on the joint between the Transoms U bends and round pipe Welding process will be continual and steady. The machine will stop when the welding is finished.
MAG welding method with push type wire feeder.
Equipped with 2 sets welding torch ,can weld double circle seam of each end of scaffold pipe at the same time, or work separate as need .Machine can work continuously for 24-hour.
During the welding ,welding torch is fixed, while the workpiece is rotate.
Adopt make PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the reliability., Users can program by themselves as need.
The welding mode and specification can be preset, saved, and recalled via touch screen. It is convenient to modify parameter and switch the status. Welding length, arc igniting, arc ending time.
Welding process will be continual and steady. With uniform and smooth welding appearance.
Welding process :
Before starting the welding process, adjust the welding torch mechanism to reach the welding position.
1 Fix the Transoms on the two set jigs on both ends ,put the round pipe on the resting V block.
2 Supplying shielding gas automatically and welding torch arrive the welding position automatically.
3 Welding torch Finish the welding as program automatically.
4 Tail stock move to right and release the welded pipe with Transom U heads
5 Unload the pipe manually.
6 then start from the first step.
Technique Parameters
| No. | Item | Specification |
| 1 | Pipe diameter &length | Diameter Range:48 mm to 60 mm, Length Adjustable from 500 to 3000mm Thickness:>1mm |
| 2 | Job dimension | Thickness of pipe: 2~6mm Outer diameter of :45~62mm |
| 3 | Material pipe and Base plate | Carbon steel |
| 4 | Welding speed | 450-600mm/min |
| 5 | Output rated current | 60-400A, at 60% |
| 6 | Air pressure | 0.6MPA |
| 7 | Output voltage | 14-40V |
| 8 | Rotation speed | 0.1-10rpm |
| 9 | Motor power | 0.75KW |
| 10 | Air pressure | 0.4-0.6MPA |
| 11 | Chuck Rotation degree | 360° |
| 12 | Welding power source | 2 Nos, MIG 400/ GHUDANI MAKE |
| 13 | Machine working voltage | 380 -415v 3phase 50-60 hz for welding power source 220 v 1phase 50-60 hz for automatic welding fixture machine body |
| 14 | Dimensions ( L*W*H) | 3100*1200* 1500 |
| 15 | Weight | 1 ton Kg. approx.. |
Configuration list
| No. | Name and Model | Quantity |
| 1 | Automatic welding machine body | 1 set |
| 2 | welding power source Make GHUDANI | 2 sets |
| 3 | Push type wire feeder | 2 sets |
| 4 | Rotary head stock with fixture | 1set |
| 5 | Tail stock with fixture | 1 set |
| 6 | Cable and connector | 1set |
| 7 | Welding Torch Feeding and Adjusting Mechanism | 2 sets |
| 8 | Machine operation control program | 1set |
| 9 | Welding torch (air cooling type） | 2 sets |
| 10 | Electrical cabinet with DELTA makes PLC | 1set |
| 11 | Operation panel with DELTA make Torch screen | 1 set |
| 12 | Workpiece support brackets | 2 sets |
| 13 | Pneumatic cylinders | 3 set |
| 14 | Synchronous axis system | 2 set |
Specifications: Transformers are copper wounded |
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| Item | Unit | MIG 400 |
| Supply | V | 380to415/± 10% |
| Phase | Ph | 3 |
| Frequency | Hz | 50/60 |
| Load | KVA | 18 |
| OCV (DC) | V | 22-52 |
| Output (Min./Max.) | A | 60/400 |
| Output Steps | Nos | 16 |
| Control Circuit | V | 24 |
| Torch | Model | AK-35 (1.5 meters) |
| Motor | Type | Permanent Magnet |
| Torch Connector | Model | Euro Standard |
| Weight | Kg | Installed inside 143 kg |
Technical Specification of Co2 Mig welding
| Specifications: Transformers are copper wounded | ||
| Item | Unit | MIG 400 |
| Supply | V | 380to415/± 10% |
| Phase | Ph | 3 |
| Frequency | Hz | 50/60 |
| Load | KVA | 18 |
| OCV (DC) | V | 22-52 |
| Output (Min./Max.) | A | 60/400 |
| Output Steps | Nos | 16 |
| Control Circuit | V | 24 |
| Torch | Model | AK-35 (1.5 meters) |
| Motor | Type | Permanent Magnet |
| Torch Connector | Model | Euro Standard |
| Weight | Kg | Installed inside 143 kg |