HomeLedger Welding Machine

Horizontal Ledger Welding Machine Designed to weld ledger Blades together at the same time,
Machine hold and weld the blades proportional to each other. With the Magnetic Holders, Blades
been rested on the Fixture and with the pneumatically operated unit is used for clamping the Ledger
Blades with pipe and the movement of welding torches, the machine adjustments in the length
from 400mm to 2500mm. As per own requirement. Machine itself has adjustments for different
welding angles as 360 angle adjustments

Left to right adjustments & Height adjustments available for better penetration. Machine has
magnetic holder to hold Ledger Blades. The Mig welding Machines 400 Amps are available as
Welding Station and most features are in the touch screen 7 inches make Delta this option makes it
user friendly.

Detailed Product Description

Production introduction:

This special machine is for scaffolding Horizontal Ledger Cuplock System
automatic welding .Equipment make use advanced programmable control technology to finish welding in one-time,
improve production efficiency, and reduce labor intensity, welding effect to meet
Customer’s requirements.

Equipment characteristics:

• Equipment suitable for 1-2 type vertical position welding.
• Work fixtures are flexible configuration, can weld different size of poling.
• Welding torch can be adjusted the position separately.
• Welding machine have good matching attribute, high stability, beautiful welding line.
• Meet the man-mahcine engineering system design and allow convenient operating, reduce labor Intensity.
• Reduce labor cost; improve production efficiency to 8-10 times.
• Automatic PLC control can finish welding whole poling with no complex operation.

Overview of Machine

1.Automatically Weld the circular seam on the joint between the Ledger Blades and round pipe Welding process will be continual and steady. Machine will stop when the welding is finished.

2. MAG welding method with push type wire feeder

3. Equipped with 2 sets welding torch, can weld double circle seam of each end of scaffold pipe at the same time, or
work separate as need. Machines can work continuously for 24-hour.

4.During the welding, welding torch is fixed, while the workpiece is rotate

5.Adopt DELTA make PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the
reliability., Users can program by themselves as need.

6.The welding mode and specification can be preset, saved and recalled via touch screen. it is convenient to modify
parameter and switch the status. Welding length, arc igniting, arc ending time.

7.Welding process will be continual and steady. With uniform and smooth welding appearance.

8.Welding process:

Before starting the welding, the process is to adjust the welding torch mechanism to reach the welding position.

8.1 Fix the Ledger Blades on the two set jigs on both ends, fix the round pipe on the resting bearing fitted V block.
8.2 Supplying shielding gas automatically and welding torch arrive the welding position automatically.
8.3 Welding torch Finish the welding as program automatically.
8.4 Tail stock move to right and release the welded pipe with base plates.
8.5 Unload the pipe manually.
8.6 then start from the first step.

Equipment characteristics:

1. Robust steel structure.
2. Length Adjustable as per drawing or discussion.
3. Suitable for average height operator 36-inch Canter height.
4. Pneumatic operated welding and clamping of job for fastest performance.
5. Control Panel at the front to change settings.
6. Welding Torches movement on LM guide for high accuracy and longer life.
7. Job length adjustable with Lead screw driven on round rail for high accuracy to meet
tolerances.
8. Weight carrying capacity 100 kg.
9. Servo motor make INOVANVE ( Germany)
10. PLC make DELTA/ INOVANCE
11. SERVO drive make INOVANCE.
12. HMI make DELTA 7 inch
13. Push button make ABB
14. Pneumatics make Janatics
15. Spark tube make SPAC
16. Air One touch Fittings make Janatics
17. Welding Torch make BINZEL
18. Welding Contact tips make BINZEL
19. LM Guide make HIWIN
20. LM Guide bearings make HIWIN
21. Round rails make HIWIN
22. Round Rail Linear Bearing make HIWIN
23. Electrical wiring LAAP cable
24. Tower Light make JIGO
25. Revolving Center make RR
26. Bearing make ARB
27. Gear Box type Planetary Servo controlled
28. Powder Coated Panel Covers
29. All Mig welded Steel Structure made from Prime plates and Pipes
30. Proximity Sensors make OMRON
31. Mig welding make GHUDANI 400 Ampere Diode base

Technical specification Welding Machine as follows:-

Specification Of Ring lock Ledger end welding and Vertical welding

Configuration list

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