Cup lock Vertical Pneumatic Tagging Fixture
Cups and lock pins Tagging system is Designed to increase the Production and for proper placement of Cups and Pins as per Standard. This unit helps in Aligning the Position of Cups to equal distance as 500mm.
This unit is pneumatically operated for clamping and de- clamping of vertical Cuplock , we suggest making one tag on each cup and final welding on lock pins , Once Job shifted to Final Welding Machine, the job will be directly shifted to Painting section.
Vertical Cup Lock Welding Unit
This system is based on Circular welding on Cups with Pipe from three positions of cups for Fastest production and Uniform Welding and it helps operator be safe from burning skin of continuous welding process, By using this machine one can save the Consumption of CO2 Gas and weld with proper welding thickness on each single job as per standard required and the production out comes will help them to be competitive in market by fastest supply, clean and safe process of welding.
This Unit is based on 380-415 Volts 50 -60 Hz. Ac as input Supply and Controlled with Schneider make PLC system and Motor Drive, Clamping of Job and de- Clamping is Pneumatically operated for movement of Welding torches.
System Comes with Three welding Mig Machines 400 Amps DIODE BASE and Six Wire feeding Units with makes this machine more reliable and is capable to save the cost of Three Extra machines because We have designed this to weld Three Cups in first welding operation and then automatically the same machines starts synchronies with other three wire feeder on the next three Cups for welding operation, This option makes this machine perfect value of money spent of it.
This System has All machines are installed inside the Welding station and Panel buttons are in front of it, this makes it user friendly, Operator can adjust the welding speed and current from one place without any hustle and operator can start and stop machine instantly to avoid damage of welding job. Estimated Welding Duration of All Cups 55 Seconds with minimum 6mm Welding layers.
Equipment features:
- The weld is uniform, full, beautiful, and wide. Reduce grinding time and welding material waste.
- PLC+ industrial touch screen, man-machine interface. The components of the control system are imported or well-known domestic brands. The welding speed is stepless and adjustable, the operation is simple and convenient, the working performance is stable and reliable, and the machine, electricity and gas controls are integrated.
- Pneumatic clamping workpiece, fast speed, welding gun Angle humanized adjustment, improve the work efficiency.
- Fast welding speed, efficiency than manual welding more than 6 times. Reduced labor intensity.
Overview of Machine
- Automatically Weld the circular seam on the joint between bottom cups and Pipe by leaving the water falling area unwelded. The machine will stop when the welding is finished.
- MAG welding method with push type wire feeder
- Equipped with 6 set welding torch, work separate as need. Machines can work continuously for 24 hours.
- During the welding, welding torch is fixed, while the workpiece is rotate
- Adopt DELTA make PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the reliability., Users can program by themselves as need.
- The welding mode and specification can be preset, saved, and recalled via touch screen. It is convenient to modify parameters and switch the status. Welding length, arc igniting, arc ending time.
- Welding process will be continual and steady. With uniform and smooth welding appearance.
Welding process:
Before starting the welding, adjust the welding torch mechanism to reach the welding position.
- Fix the bottom cups on the Pipe with the help of pneumatic tagging fixture.
- Make welding tag on Spigot and Bottom cups with the pipe.
- Load the tagged pipe on the welding Automatic Machine
- Supplying shielding gas automatically and welding torch arrive the welding position automatically.
- Welding torch Finish the welding as program automatically.
- Tail stock moves to right and releases the welded pipe.
- Unload the pipe manually.
- Then start from the first step.
Technique Parameters
| No. | Item | Specification |
| 1 | Pipe diameter &length | Diameter Range:30 mm to 48 mm , Length Adjustable from 100 to 1000mm Thickness:>1mm |
| 2 | Job dimension | Thickness of pipe : 2~6mm Outer diameter :30~48mm ( Additional sizes can be done on request) |
| 3 | Material pipe and Base plate | Carbon steel |
| 4 | Welding speed | 450-600mm/min |
| 5 | Output rated current | 60-400A, at 60% |
| 6 | Air pressure | 0.6MPA |
| 7 | Output voltage | 14-40V |
| 8 | Rotation speed | 0.1-10rpm |
| 9 | Motor power | 0.75KW |
| 10 | Air pressure | 0.4-0.6MPA |
| 11 | Chuck Rotation degree | 360° |
| 12 | Welding power source | Co2 MIG |
| 13 | Machine working voltage | 380-415 v 3phase 50-60 hz for welding power source 220v 1phase 50hzfor automatic welding machine body |
| 14 | Dimensions ( L*W*H) | 2000*1200* 1500 |
| 15 | Weight | 1500 Kg. approx.. |
Configuration list
| No. | Name and Model | Quantity |
| 1 | Automatic welding machine body | 1 set |
| 2 | welding power source | 1 sets |
| 3 | Push type wire feeder | 1 sets |
| 4 | Rotary head stock with fixture | 1set |
| 5 | Tail stock with fixture | 1 set |
| 6 | Cable and connector | 1set |
| 7 | Welding Torch Feeding and Adjusting Mechanism | 1 sets |
| 8 | Machine operation control program | 1set |
| 9 | Welding torch (air cooling type） | 1 sets |
| 10 | Electrical cabinet with DELTA makes PLC | 1set |
| 11 | Operation panel with DELTA make Torch screen 7 inches | 1 set |
| 12 | Workpiece support brackets | 2 sets |
| 13 | Pneumatic cylinders | 2 set |
| 14 | Synchronous axis system | 1 set |
Specifications: Transformers are copper wounded |
||
| Item | Unit | MIG 400 |
| Supply | V | 380to415/± 10% |
| Phase | Ph | 3 |
| Frequency | Hz | 50/60 |
| Load | KVA | 18 |
| OCV (DC) | V | 22-52 |
| Output (Min./Max.) | A | 60/400 |
| Output Steps | Nos | 16 |
| Control Circuit | V | 24 |
| Torch | Model | AK-35 (1.5 meters) |
| Motor | Type | Permanent Magnet |
| Torch Connector | Model | Euro Standard |
| Weight | Kg | Installed inside 143 kg |
Technical Specification of Co2 Mig welding
Specifications: Transformers are copper wounded |
||
| Item | Unit | MIG 400 |
| Supply | V | 380to415/± 10% |
| Phase | Ph | 3 |
| Frequency | Hz | 50/60 |
| Load | KVA | 18 |
| OCV (DC) | V | 22-52 |
| Output (Min./Max.) | A | 60/400 |
| Output Steps | Nos | 16 |
| Control Circuit | V | 24 |
| Torch | Model | AK-35 (1.5 meters) |
| Motor | Type | Permanent Magnet |
| Torch Connector | Model | Euro Standard |
| Weight | Kg | Installed inside 143 kg |