HomeCup lock Vertical Pneumatic Tagging Fixture.

a. Six Cups and Seven lock Pins Tagging Machine

 

 Cups and lock pins Tagging system is Designed to increase the Production and for proper placement of Cups and Pins as per Standard. This unit helps in Aligning the Position of Cups to equal distance as 500mm. 

 This unit is pneumatically operated for clamping and de- clamping of vertical Cuplock , we suggest making one tag on each cup and final welding on lock pins , Once Job shifted to Final Welding Machine, the job will be directly shifted to Painting section.

b.Vertical Ringlock Welding Unit

 This system is based on Circular welding on Cups with Pipe from three positions of cups for Fastest production and Uniform Welding and it helps operator be safe from burning skin of continuous welding process, By using this machine one can save the Consumption of CO2 Gas and weld with proper welding thickness on each single job as per standard required and the production out comes will help them to be competitive in market by fastest supply, clean and safe process of welding.

 This Unit is based on 380-415 Volts 50 -60 Hz. Ac as input Supply and Controlled with Schneider make PLC system and Motor Drive, Clamping of Job and de- Clamping is Pneumatically operated for movement of Welding torches.

 System Comes with Three welding Mig Machines 400 Amps DIODE BASE and Six Wire feeding Units with makes this machine more reliable and is capable to save the cost of Three Extra machines because We have designed this to weld Three Cups in first welding operation and then automatically the same machines starts synchronies with other three wire feeder on the next three Cups for welding operation, This option makes this machine perfect value of money spent of it.

 This System has All machines are installed inside the Welding station and Panel buttons are in front of it, this makes it user friendly, Operator can adjust the welding speed and current from one place without any hustle and operator can start and stop machine instantly to avoid damage of welding job.  Estimated Welding Duration of All Cups 55 Seconds with minimum 6mm Welding layers.

Equipment features:

  1. The weld is uniform, full, beautiful, and wide. Reduce grinding time and welding material waste.
  2. PLC+ industrial touch screen, man-machine interface. The components of the control system are imported or well-known domestic brands. The welding speed is stepless and adjustable, the operation is simple and convenient, the working performance is stable and reliable, and the machine, electricity and gas controls are integrated.
  3. Pneumatic clamping workpiece, fast speed, welding gun Angle humanized adjustment, improve the work efficiency.
  4. Fast welding speed, efficiency than manual welding more than 6 times. Reduced labor intensity.

 Overview of Machine

  1. Automatically Weld the circular seam on the joint between bottom cups and Pipe by leaving the water falling area unwelded. The machine will stop when the welding is finished.
  2. MAG welding method with push type wire feeder
  3. Equipped with 6 set welding torch, work separate as need. Machines can work continuously for 24 hours.
  4. During the welding, welding torch is fixed, while the workpiece is rotate
  5. Adopt DELTA make PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the reliability., Users can program by themselves as need.
  6. The welding mode and specification can be preset, saved, and recalled via touch screen. It is convenient to modify parameters and switch the status. Welding length, arc igniting, arc ending time.
  7. Welding process will be continual and steady. With uniform and smooth welding appearance.

Welding process:

Before starting the welding, adjust the welding torch mechanism to reach the welding position.

8.1 Fix the bottom cups on the Pipe with the help of pneumatic tagging fixture.

8.2 Make welding tag on Spigot and Bottom cups with the pipe.

8.3 Load the tagged pipe on the welding Automatic Machine

8.4 Supplying shielding gas automatically and welding torch arrive the welding position automatically.

8.5 Welding torch Finish the welding as program automatically.

8.6 Tail stock moves to right and releases the welded pipe.

8.7 Unload the pipe manually.

8.8 Then start from the first step.

Technique Parameters

No. Item Specification
1  Pipe diameter &length Diameter Range:30 mm to 48 mm ,
Length Adjustable from 100 to 1000mm
Thickness:>1mm
2 Job  dimension Thickness of  pipe : 2~6mm
Outer diameter :30~48mm  ( Additional sizes can be done on request)
3 Material  pipe and Base plate Carbon steel
4 Welding speed 450-600mm/min
5 Output rated current 60-400A, at 60%
6 Air pressure 0.6MPA
7 Output voltage 14-40V
8 Rotation speed 0.1-10rpm
9 Motor power 0.75KW
10 Air pressure 0.4-0.6MPA
11 Chuck Rotation degree 360°
12 Welding power source Co2 MIG
13 Machine working voltage 380-415 v 3phase 50-60 hz for welding power source
220v 1phase 50hzfor automatic welding machine body
14 Dimensions  ( L*W*H) 2000*1200* 1500
15 Weight 1500 Kg. approx..

Configuration list

No. Name and Model Quantity
1 Automatic welding machine body 1 set
2 welding power source 1 sets
3  Push type wire feeder 1 sets
4 Rotary head stock with fixture 1set
5 Tail stock with fixture 1 set
6 Cable and connector 1set
7 Welding Torch Feeding and Adjusting Mechanism 1 sets
8 Machine operation control program 1set
9 Welding torch (air cooling type) 1 sets
10 Electrical cabinet with  DELTA makes  PLC 1set
11 Operation panel with DELTA make  Torch screen 7 inches 1 set
12 Workpiece support brackets 2 sets
13 Pneumatic cylinders 2 set
14 Synchronous axis system 1 set
Specifications:                    Transformers are copper wounded
Item Unit MIG 400
Supply V 380to415/± 10%
Phase Ph 3
Frequency Hz 50/60
Load KVA 18
OCV (DC) V 22-52
Output (Min./Max.) A 60/400
Output Steps Nos 16
Control Circuit V 24
Torch Model AK-35 (1.5 meters)
Motor Type Permanent Magnet
Torch Connector Model Euro Standard
Weight Kg  Installed inside 143 kg

Technical Specification of Co2 Mig welding

Specifications:                    Transformers are copper wounded
Item Unit MIG 400
Supply V 380to415/± 10%
Phase Ph 3
Frequency Hz 50/60
Load KVA 18
OCV (DC) V 22-52
Output (Min./Max.) A 60/400
Output Steps Nos 16
Control Circuit V 24
Torch Model AK-35 (1.5 meters)
Motor Type Permanent Magnet
Torch Connector Model Euro Standard
Weight Kg  Installed inside 143 kg