SCAFFOLDING BASE JACK WELDING MACHINE

Base Jack welding system is designed to increase production and quality of welding on Solid threaded bar and Hollow threaded pipes with Base plate of any size and shape and U-base of any size and shape, however the machine has capability to weld up to 1000 pieces in 10 Hours of Working Shift, there is no need to make welding tag pipe or Solid with Base Plate and U-base,

On the other hand, machine has the adjustment if any ovality comes in Job, Suitable for the length from 100mm to 1000mm and Sizes from 28mm to 48mm, length adjustment with screw drive .Machine having 400 Amps of Mig welding installed inside of welding positioner to save space and this makes it user friendly because all controls of machine are in front of the operator one can adjust accordingly. This System comes with all Standard accessories.

Equipment features:

1. The weld is uniform, full, beautiful, and wide. Reduce grinding time and welding material waste.
2. PLC+ industrial touch screen, man-machine interface. The components of the control system are imported or well-known domestic brands. The welding speed is stepless and adjustable, the operation is simple and convenient, the working performance is stable and reliable, and the machine, electricity and gas controls are integrated.
3. Pneumatic clamping workpiece, fast speed, welding gun Angle humanized adjustment, improve the work efficiency.
4. Fast welding speed, efficiency than manual welding more than 2 times. Reduced labor intensity.

Overview of Machine

1. Automatically Weld the circular seam on the joint between the Base plate or U – Head base with round threaded pipe or solid bar Welding process will be continual and steady. The machine will stop when the welding is finished.
2. MAG welding method with push type wire feeder.
3. Equipped with 1 set welding torch, can weld double circle seam of each end of scaffold pipe at the same time, or work separate as need. Machines can work continuously for 24 hours.
4. During the welding, welding torch is fixed, while the workpiece is rotate.
5. Adopt DELTA make PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the reliability., Users can program by themselves as need.
6. The welding mode and specification can be preset, saved, and recalled via touch screen. It is convenient to modify parameters and switch the status. Welding length, arc igniting, arc ending time.
7. Welding process will be continual and steady. With uniform and smooth welding appearance.

Welding process:

Before starting the welding,  adjust the welding torch mechanism to reach the welding position.

1 Fix the Base Plate on the jig fitted on head stock , put the round threaded pipe on the resting bearing v blocks.

2 Supplying shielding gas automatically and welding torch arrive the welding position automatically.

3 Welding torch Finish the welding as program automatically.

4 Tail stock moves to right and releases the welded threaded pipe with base plates or U- head base.

5 Unload the pipe manually.

6 then start from the first step.

Technique Parameters

Configuration list

Technical Specification of Co2 Mig welding